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Locations and set capacity

Frozen Storage → Zone A Conditioning → Zone B Conditioned Storage → Assembly → Order Fulfillment.

MonTueWedThuFriPrevious week or earlierWeekend

Scan and register movement

Server records

Kvartpall Rolling Racks

Exactly three mobile racks · 9 sets each · one floor location per rack · never stacked

Live workflow

    Operating schedule: Monday–Friday, 6:00 AM–9:36 PM. Daily conditioning turnover starts between 10:00 AM and 2:00 PM, with a final clearance/refill attempt at 2:00 PM. Timers continue overnight and on weekends. Dispatch quantities are mandatory minimums; any outstanding minimum at 9:36 PM requires overtime until fulfilled. Oldest outstanding days are dispatched first, including after midnight and on weekends; no new weekend target is created. An empty start still records start-up shortfalls. Overtime may clear and refill eligible stock outside the main turnover window, without shortening process timers. Start over clears inventory and reports but retains the three rolling racks.

    Mandatory daily dispatch · Standard Scenario

    TypeMandatory minimumSent todayRemaining / shortfallStatus

    Inventory totals · sets / units

    TypeFrozen StorageConditioningConditionedAssembled storageOrder FulfillmentDispatched

    Daily operating records

    Business dayMandatory dispatch resultDispatched / minimumConditioning turnover
    Capacity and operating rules
    StorageRule
    Full SizeApo-Rack: 58 loose Apotek sets. Helpall, Halvpall and compatible smaller loads also fit. Loose Kjøleboks: 24 maximum. Loose Va-Q-Tec: 24 maximum.
    Half SizeHelpall: 1; Halvpall: 2. Loose Kjøleboks: 16 maximum. Loose Va-Q-Tec: 12 maximum. No Apo-Racks.
    Normal floor locationTwo Full-Size loads vertically: 116 loose Apotek, 48 loose Kjøleboks or 54 assembled Apotek (one pallet; never stacked), subject to product routing. No mixing product types or assembled/loose stages.
    Specific equipment / dedicated stagingKvartpall: three rolling racks, 9 sets each, never stacked. Fryseboks Buffer: 18 maximum. Deep Frozen cabinet: 8 sets. Existing dedicated Order Fulfillment capacities override generic floor stacking.
    Assembly Work Cell87 loose Apotek sets across both workbenches. No assembled inventory.
    Conditioned stock consolidationSame-type completed stock is consolidated within destination capacity. The destination ID is retained and emptied source IDs are released with their history preserved. Rolling-rack equipment rules still apply.
    Assembled · Full-Size shelf6 Kvartpall, 18 Kjøleboks, 1 Helpall, 2 Halvpall or 17 Va-Q-Tec. No assembled Apotek on shelves or stacked pallets.
    Daily turnoverClear eligible inventory before refilling, between 10:00 AM and 2:00 PM. Blocked transfers are recorded; incomplete conditioning is never bypassed.
    Assembly and surplusContinue productive assembly ahead of demand. Keep approximately two Apotek pallets in Order Fulfillment, fluctuating between one and three; use Door 3 staging for further surplus.

    Each rolling rack starts empty in F12 Floor Buffer and retains its identity as it moves. Full-Size and Half-Size labels describe physical positions; they do not imply extra Half-Size stacking. Existing bottom/middle-level assembled storage restrictions remain. The −30°C enclosure is separate from surrounding −20°C storage and adds no normal floor capacity. Schematic layout, not to scale. Timing and capacity rules do not measure temperature.

    Operator access

    Operators can receive, move, assemble and dispatch stock. Only you can reset the warehouse or change simulation controls.